Maintenance Planning and Scheduling: An Overview - Reliable Plant
Maintenance planning and scheduling are two different functions that, when used together, form a maintenance program. Maintenance planning can be defined as an end-to-end process that identifies and addresses any possible issues ahead of time. This involves identifying the parts and tools necessary for jobs and making sure they're available and ...
50 Ideas for an Effective Maintenance Program - Reliable Plant
Here are 50 ideas to get you started: Learn the 12 elements of effective reliability management. Be sure your organization understands these important elements and the impact they have on performance – starting at the very top. Without this leadership focus for your maintenance program, nothing else matters.
Fishbone Diagram Explained - Reliable Plant
A fishbone diagram is a cause-and-effect discovery tool that helps figure out the reason (s) for defects, variations or failures within a process. In other words, it helps break down, in successive layers, root causes that potentially contribute to an effect. Sometimes called an Ishikawa diagram or cause-and-effect analysis, a fishbone diagram ...
8 Common Causes of Workplace Accidents - Reliable Plant
Following are eight of the most common causes of accidents in the workplace: Lifting. Many employees are prone to sprain, strain or tear a muscle by virtue of lifting an object that is too heavy for them to lift on their own. Keep in mind that there is no harm in asking for help with objects that are difficult to lift. Fatigue.
Overall Equipment Effectiveness (OEE): An Overview - Reliable Plant
The quality part of the equation is calculated as: (12,000 - 3,000 defects) / 12,000 = 75 percent Quality. Another way to look at it is 3,000 bottles / 60 bottles per minute = 50 minutes lost quality. So, to calculate the overall equipment effectiveness (Availability x Performance x Quality = OEE), we'd take 62.5 percent x 66.7 percent x 75 ...
Vibration Analysis Explained - Reliable Plant
Envelope analysis: Envelope analysis is a form of vibration analysis that can detect impacts with very low energy often hidden by other vibration signals. It's a popular diagnostic tool for damaged gear teeth and roller bearings. Orbit: The orbit is defined …
Mean Time Between Failure (MTBF) Explained | Reliable Plant
MTBF = (12 hours per day x 10 days) / 1 breakdown = 120 hours. The MTBF calculation requires more steps when you have longer periods of time with increasing occurrences of failures. For example, say the bottling machine that operates for 12 hours a day fails twice in 10 days.
Maintenance Management: An Overview - Reliable Plant
Maintenance management is defined as the process of maintaining a company's assets and resources while controlling time and costs, thereby ensuring maximum efficiency of the manufacturing process. Maintenance management has gone from an archaic, tedious, handwritten process to a computerized maintenance management system (CMMS) — a …
Total Productive Maintenance: An Overview | Reliable Plant
Total productive maintenance (TPM) is the process of using machines, equipment, employees and supporting processes to maintain and improve the integrity of production and the quality of systems. Put simply, it's the process of getting employees involved in maintaining their own equipment while emphasizing proactive and preventive maintenance ...
Kaizen Explained | Reliable Plant
The word "kaizen" is a Japanese word meaning "change for the better." In English, kaizen translates to "improvement" and encompasses both short- and long-term improvement processes. In lean manufacturing, kaizen refers to brainstorming ideas and implementing daily activities that continuously improve processes.